Currently viewing: | Thabametsi project | Next: Dorstfontein complex

Thabametsi project

Thabametsi overview

The Thabametsi project is 22km west of the town of Lephalale and adjacent to Exxaro's Grootegeluk mine. The project area is divided into a northern opencast portion and a southern underground area. The northern portion aims to produce power station coal for an on-site IPP as part of phase 1. A feasibility study on phase 1 was successfully concluded in 2016 and studies on extending the phase and the southern project area are ongoing. In October 2016, the South African Minister of Mineral Resources and Energy announced that the Thabametsi power project, for which Thabametsi project has a 30-year coal supply agreement, had been selected as a preferred bidder in the first bid window of South Africa's coal-baseload IPP procurement programme. The subsequent process to realise this initiative has progressed during the last number of years. The project development agreement with our IPP project partner, however, lapsed during the reporting year and we subsequently changed our reporting of Proved Reserves to Probable category to address this uncertainty. Exxaro is currently ensuring that all compliance actions are executed.

Thabametsi history

Drilling on the Thabametsi project area began in 1979 during Iscor's regional exploration of the Waterberg. This investigation was prompted by positive results on adjacent farms where Grootegeluk mine began production in 1980.

As part of this exploration, one borehole was drilled on all farms of interest. On farms where results were promising, follow-up drilling was conducted in 1980/1981. During this time, eight boreholes were drilled on four of the five Thabametsi farms: McCabesvley, Jackalsvley, Zaagput and Vaalpensloop. Two boreholes were drilled in 1988 on the remaining farm Van der Waltspan to complete regional exploration of the Thabametsi project area. All regional exploration during this time, except the boreholes on Van der Waltspan, was conducted through rotary core diamond drilling using an NQ-sized (47.6mm) core barrel. The boreholes on Van der Waltspan used a T6-146-sized (123mm) core barrel.

Exploration activities began in earnest on the project area in 2008. Since the start of the latest drilling programme, 61 boreholes have been drilled on Thabametsi at a cost of around R50 million. All boreholes completed on the project site since 2008 were undertaken using a T6-146-sized core barrel to produce a 123mm diameter core.

Figure 14: Thabametsi project

Table 28: Thabametsi project history

Date range Company Material notes
1979 to 1988 Iscor – Iscor Mining Exploration drilling began (seven boreholes drilled)
1989 to 2006 Kumba 51 boreholes drilled
2007 to 2015 Exxaro Resources Prospecting right and exploration activities specifically on the project area (180 boreholes drilled)
2016 to current Exxaro Resources Mining right registered in 2016 is valid for 30 years (11 boreholes drilled)
Thabametsi geology

The geology is similar to Grootegeluk's geology but practical mining practice to supply RoM to the proposed IPP facility required a different bench configuration. In the north, the full succession of the Volksrust and Vryheid formations is present. However, further south, the Volksrust formation thins out and eventually disappears. A pertinent channel sandstone in the northern portion of the project area affects benches 9A and 9B. A cross-section through the geological model is presented in Figure 16.

Thabametsi Resource evaluation

Logging and sampling follow the same protocols as at Grootegeluk mine. Controls in the work procedure ensure that mistakes are omitted from the process, initially from the placement of borehole survey data in the field to the point of delivery of samples to the laboratory, and after that from receiving analyses back from the laboratory to the point where data is used for geological modelling. These procedures include controls to ensure the drill core is correctly correlated, sampled, relative densities determined and material recoveries validated to stipulated standards.

Prior to dispatching, coal and shale samples are reweighed in air to check that they have been correctly labelled and that the initial weights recorded are correct for subsequent relative density calculation. When samples arrive at the Bureau Veritas laboratory in Pretoria, they are reweighed and checked against the recorded relative densities on the sample list supplied with the samples by the geology department. The geology personnel are notified of any discrepancy, which is rectified without delay.

The senior geologist in the geodata subsection at Grootegeluk mine is responsible for maintaining a system to ensure that all exploration borehole data is verified and all geological information is correctly entered into the borehole database (acQuire). The individual is also responsible for tracking borehole samples in the analytical process, accepting analytical data from Bureau Veritas, electronic transfer of analytical data to the borehole database and validation of the data. Resource estimation and data compositing methods are aligned with the methodology applied at Grootegeluk.

The Resource classification methodology throughout the Volksrust and Vryheid formations, although fundamentally based on SANS 10320 (guidelines for multi-seam deposits), is based on a matrix approach that incorporates borehole spacing, type of boreholes and structural complexity in the Resource. The approach is recognised as more conservative than applying guidelines for thick interbedded-type deposits and was chosen to remain conservative during current studies. The classification methodology will be reviewed (as with Grootegeluk) in 2021. Some 116 boreholes were used for Resource estimation and all contain coal-washability data.

Figure 15: Generalised profile of the Grootegeluk and Thabametsi geological profile

Table 29: Thabametsi Coal Resource reporting criteria

Thickness cut-off (thickness and extraction height considerations) Quality cut-offs (adb) Geological loss (%)
<0.5m Ash content of >65% 5%

Table 30: Thabametsi Coal Resource estimation criteria

Item

 

 

Description

 
  Database   Borehole database   Sable Data Warehouse  
Data datum LO27 WGS 84
Number of boreholes used for Resource estimation 116
Validation Conducted using queries in Sable and Excel
Data compositing and weighting Sable Data Warehouse
  Model   Previous model date   2014  
Last model update 2015 (conclusion of 2020 update in progress)
Geological modelling software Geovia MinexTM
Estimation technique Growth algorithm
Grid mesh size 45m x 45m
Scan distance 1 000m
Data boundary 300m
Model build limits Upper: limit of weathering and topography/collar
Model outputs Roof, floor and thickness grids generated for structure
Coal-washability quality grids
Changes to modelling process None

Figure 16: Cross-section through 2015 Thabametsi geological model

Table 31: Thabametsi Coal Resource classification criteria

Resource category Type of boreholes Borehole spacing (Volksrustand Vryheid formations) Structurally complex areas
Measured Cored boreholes with applicable coal qualities 0 to 350m (Matrix) Additional geophysically logged boreholes needed
Indicated Cored boreholes with applicable coal qualities 350m to 500m (Matrix) Additional geophysically logged boreholes needed
Inferred Cored boreholes with applicable coal qualities 500m to 1 000m (Matrix) Additional geophysically logged boreholes needed

Table 32: Thabametsi Resource and Reserve statement

Category  2020  
(Mt)
2019  
(Mt)
Difference  
in tonnes  
(Mt)
Difference  
(%)
Reason for change 
Measured  270  270  –  – 
Indicated  749  749  –  – 
Inferred  2 857  2 916  (59) (2) Coal Resources that fall inside the Grootegeluk LoM was included in Grootegeluk estimates 
Total Coal Resources  3 876  3 935  (59) (1)
Proved  109  (109) (100) Movement is due to the lapse of the IPP project development agreement 
Probable  130  21  109  519 
Total Coal Reserves  130  130  –  – 

Notes:

  • Rounding of figures may cause computational discrepancies.
  • All changes more than 10% are explained.
  • Mining method: OC, UG.
  • Figures are reported at 100% irrespective of percentage attributable to Exxaro.
  • Tonnages are quoted in metric tonnes and million tonnes (Mt). Coal Resources are quoted as MTIS and refer to remaining Resources after 31 December 2020 and 31 December 2019.
  • Coal Resources are reported on MTIS basis.
  • Cut-offs applied as per Resource reporting criteria table.
  • Coal Resources are quoted inclusive of Coal Resources converted to Coal Reserves.
Thabametsi Reserve estimation

For the phase 1 of the IPP feasibility study, XPAC mine-scheduling software is used to derive remaining saleable Reserves from RoM Reserves in the approved pit layout. After converting the geological model's grids to the appropriate format, the floor, roof and thickness data as well as the quality data for each bench is imported into the XPAC model. With this model, validations are performed to evaluate the data for possible mistakes, such as incremental yields for each bench rising with increases in relative float densities.

The Resource category areas are also loaded into the XPAC model for Reserve categorisation. Indicated Resources are generally converted to Probable Reserves and Measured Resources to Proved Reserves after consideration of all applicable modifying factors. If one or more of the modifying factors have not been fulfilled, Measured Resource is either not converted or the Measured Resource is converted but downgraded to Probable and the associated risk is clearly stated. Inferred Resources are not converted to Coal Reserves. No Inferred Resources are included in the LoM plan.

The Coal Reserve is based on a bankable feasibility project level of investigation. The project development agreement with our IPP project partner lapsed during the reporting year and we subsequently changed our reporting of Proved Reserves to the Probable category to address this uncertainty. Exxaro is currently ensuring that all compliance actions are executed.

Thabametsi known risks

Some assumptions regarding the highwall mining method need to be confirmed at the start of the operation.

Geological structures (primarily faulting) are vital considerations for potential underground exploitation. Additional surface geophysical surveys as well as vertical and incline drilling are required to enhance the potential underground mine layouts.

Thabametsi opportunities

The Thabametsi Coal Resource is a substantial asset, including both the Volksrust and Vryheid formations with coal deposit characteristics very similar to the adjacent valuable Grootegeluk mine resource. Its location to Grootegeluk mine presents various high-potential opportunities that are currently under investigation. The potential to exploit Thabametsi both opencut as well as underground underline its value.

The geological model and classification of the Thabametsi mining area are in the last phases of completion. Drilling results to be included in the 2021 model will enhance the current level of geological confidence.

Table 33: Thabametsi RPEEE considerations

Item

 

 

Criteria

 

 

Considered

 

 

Comment

Geological data Data has been validated and signed off by competent person Yes Geological structures, seam thickness ≥1.0m, ash content <65%. Coal qualities reported on an air-dry basis
Geological model Geological model was considered and signed off Yes 2015, 2020 model update in process to conclude
Structural model Structure model was considered and signed off Yes 2015 and 2020 model update in process to conclude
Mining Mining assumptions considered and defined Yes Opencast and underground
Assurance Minimum tier 1 assurance (Exxaro governance) Yes 2015
Economic evaluation A concept-level exploitation with economic and mining assumptions, including geotechnical and geohydrological assumptions Yes Studies that underpin the IPP study and mining right mine works programme
Environmental Reasonable demonstration that environmental approvals can be obtained within the context of local, regional and national governmental legislation Yes Approvals and land ownership in place
Tenure Formal tenure must be demonstrated with reasonable demonstration that a mining right approval can be obtained within the context of local, regional and national governmental legislation Yes Mining right (26 years)
Infrastructure Assumptions used should be reasonable and within known/assumed tolerances or have examples of precedence Yes Current infrastructure
Market A potential market for the product with a reasonable assumption that this market is sustainable Yes IPP and current Grootegeluk steam coal market

Table 34: Thabametsi modifying factors considered in converting Coal Resources to Coal Reserves

Modifying factors Value
Geological loss 5%
Average thickness cut-off <1m
Quality cut-offs (adb) Raw CV >11Mj/kg
Mining loss *T1 – 0.5m losses to overburden
*T2 – 0.25% of coal left in pit bottom
Boundary pillar N/A
Dilution Applied to in situ mineable Reserves due to inter-layered composition of deposit
Contamination T2 – 0.3m
Mining recovery efficiency No additional losses due to proposed mining method. Coal transfer between benches T1 and T2 will balance out over time as both go to same plant
Planned average slope angles 35 degrees
Practical plant yield Crushing and screening process 98%
Strip ratio cut-off Energy strip ratio >7Gj/ex-pit tonnes
Strip ratio <0.3 cubic metre per tonne (m3/t)

Environmentally sensitive areas

No sensitive areas in pit layout

Legal

The layout is within the mining right boundary

Social

There are no socially sensitive areas in the pit layout (for example graveyards and dwellings)

Geohydrological

No areas identified in the mining area