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Tumelo mine

Tumelo overview

Exxaro only provides an overview in projects and operations directly under Exxaro’s management control. Tumelo shareholding is 51% Mmakau Mining and 49% ECC. We, however, decided to include an overview of Tumelo since it formed part of the original Total Coal South Africa complex. Tumelo mine forms part of ECC and is in Mpumalanga, 15km north-west of the town of Hendrina and 5km south-east of Hendrina power station. The Hendrina-Middelburg tarred road passes 6km east of the property. An all-weather dirt road linking the town of Hendrina and the power station runs 500m to the west of the property while the Wonderfontein- Broodsnyersplaas railway line lies 2km west with the closest siding being Pullenshope 3.5km away.

Tumelo’s mining right (10115MR) covers 462.9ha on the farm Boschmanskop 154 IS. Following the purchase of Total Coal South Africa assets by Exxaro in August 2015, the current Tumelo shareholding is 51% Mmakau Mining and 49% ECC. The project is included in the ancillary section as Tumelo forms an integral part of the ECC complex.

Surface infrastructure still in use includes mine buildings (offices, workshops and change houses), box-cuts to access the coal seam, conveyor belt systems and a RoM stockpile facility.

After operating for six years, Tumelo ceased production in January 2014 after its mining contract expired, and it was placed on care and maintenance. Since then, a series of technical and economic evaluations were conducted by Total Coal South Africa and Mmakau Mining, reviewing the potential of the remaining mineable Reserves, mining method and production rate. Mmakau Mining recommissioned the operation in 2019 with first coal mined in April.

Tumelo exploits S2 on the edge of the Springs-Witbank coalfield and RoM was trucked using existing roadways to Forzando North where it was beneficiated for a 5 800kcal/kg export product.

Tumelo history

Exploration activities started in the early 1990s with a mining right submitted in 2006 and first coal production in 2009. To date, there are 132 boreholes (103 with coal wash data) in Tumelo’s mining right area. The 2017 geological model update incorporated all existing boreholes with wash-quality information. In general, Tumelo has a borehole distribution of 0.22 boreholes/ha.

Figure 25: Tumelo locality map

Tumelo locality map

Table 67: Tumelo project history

  Date range   Company   Material notes
  1990   Senekal mine   The first company to conduct exploration programme, drilling 26 boreholes
  1991   Hanover Mining   Further exploration work, 34 boreholes drilled
  2002   Total Exploration South Africa   Total Exploration South Africa acquired the project with 18 boreholes drilled during its tenure. A feasibility study in 2002 confirmed the presence of economic Coal Reserves. The Boschmanskop project would later become known as Tumelo
  2004 to 2013   Total Coal South Africa   Further exploration work undertaken by Total Coal South Africa. Mining right applied for in 2006 in the name of Tumelo coal mine. First coal recorded in 2009, exploiting S2 via bord-and-pillar method. Mining outsourced to SBS Mining, a mining contractor. Initially RoM coal was custom washed for an export product at the Shanduka (Glencore)-owned Koornfontein colliery washing plant but would later be trucked to Total Coal South Africa's Forzando North and washed for a 5 800kcal/kg export product
  2014 to 2015   Total Coal South Africa   Production ceased in January 2014 when the mining contract expired. Failure to agree on a possible extension with the contractor led to the operation being placed under care and maintenance in February 2014
  2015 to 2018   ECC   Total Coal South Africa became ECC after being taken over by Exxaro in August 2015. Tumelo remained under care and maintenance
  2019 to 2020   ECC   Mmakau Mining recommissioned the operation in 2019 with first coal mined in April. Normal production throughout 2020
Tumelo geology

Tumelo is to the north of the Smithfield Ridge on the north-eastern edge of the Springs-Witbank coalfield. The area is part of the Karoo basin with stratigraphy similar to that of other ECC operations, Dorstfontein and Forzando with subtle location-induced differences.

Six coal seams are developed in the area, named from the base up as S1, S2, S4L, S4U, S4A and S5. The S1 is very thin, being only developed in the deepest part of the palaeo-valley. The thickest average seam is the S2 (0.5m to 5.3m), developed mainly in a palaeo-valley where it is either thin or absent over the adjacent palaeo-ridges. The S2 has been exploited since Tumelo production started in 2009. The S4L is the most continuous and secondthickest seam while S4U is thin and has mostly been eroded. The S4A is thin and patchily developed and S5 is only present in a topographically high area in the south-east. The only economically exploitable seam is S2.

Figure 26: Tumelo cross-section

Tumelo cross-section

Late Jurassic dolerite sills and dykes occur in the Tumelo area. The intrusions resulted in displacement of the various seams and devolatilisation of extensive areas of coal. The geological complexity and associated challenges are proactively managed by extensive infill drilling, downhole wireline logging for better contact definition and seam correlation as well as surface mapping, particularly of basement outcrops. This information is captured in a structural model, together with potential risks captured in a GIS-based RODA, allowing for a more integrated approach to risk management.

Tumelo Resource evaluation

All exploration boreholes are logged and sampled by qualified geologists, aligned with Exxaro logging-and-sampling standards and standard operating procedures. Samples are selected according to seam boundaries, visual variation in the vitrinite content, assisted by density logs, and non-coal material present in the seam boundaries. The geologist takes cognisance of the borehole purpose and drilling conforms to ECC standards.

ECC’s sampling governance and chain of custody requires that each sample to be submitted to the laboratories is accompanied by a sample submission list that also serves as a sample advice sheet with instructions for analysis. The laboratory is notified of samples that are ready for collection. On collection, the laboratory representative cross-checks all samples against the submission list to confirm the names and number of samples they are receiving. All submission lists are managed in duplicates with signed copies scanned and saved electronically in the geology server.

All geological core samples are sent to the laboratory for coal quality analysis. Two major laboratories have been used at Tumelo: Australian Laboratory Services and SGS with SANAS accreditation (T0611 and T0815 respectively). ISO and SANS have a standard set of tests and methods used for coal analysis by South African laboratories. These laboratories have committed to assuring the quality of results provided to the customer by ensuring quality assurance, quality control, data validation and proficiency testing procedures are observed.

Table 68: Tumelo Coal Resource reporting criteria

Thickness cut-off (thickness and extraction height considerations) Quality cut-offs (adb) Geological loss*
Underground ≤1.2m DAFV ≤24%
Raw ash ≥50%
10% to 50%
* A 10% standard geological loss is applied but may vary based on consideration of structural complexity (dolerite sill breakthrough - 50% loss within determined spatial extent), seam gradient (>4 degrees - 50% loss) and dolerite sill proximity to seam (25% loss). A 15% geological loss is applied (weighted average of the various risk domains).

Table 69: Tumelo Coal Resource estimation criteria

Item

 

Description

Database Borehole database   acQuire
Data datum Cape LO29
Number of boreholes used for Resource estimation 103 of 132 boreholes in the database with washability data
Validation The laboratory conducts data validation on samples. In acQuire, additional validations are conducted and corrected. Data is exported from acQuire into csv files where additional checks are conducted in Excel
Data compositing and weighting Data compositing is conducted per seam using a weighted value from individual samples that make up the seam, along with the relative density and length of each sample. This is done in Geovia MinexTM
Model Previous model date   January 2010 in Stratmodel

 

Last model update January 2017
Geological modelling software Geovia MinexTM
Estimation technique Growth algorithm – general purpose gridding
Grid mesh size 25m x 25m
Scan distance 2 000m
Data boundary 200m
Model build limits Upper: limit of weathering and topography/collar
Lower: basement/Dwyka
Model outputs Roof, floor and thickness grids generated for structure. Raw quality and washability grids
Changes to modelling process Change in modelling package from Stratmodel to Geovia MinexTM

Table 70: Tumelo Coal Resource classification criteria

 
Category
  Type of boreholes   Borehole spacing   Structurally complex areas   Borehole/ha
  Measured   Cored boreholes with applicable coal qualities   0 to 350m   Structural complexity and coal variability – additional infill drilling   0.30
  Indicated   Cored boreholes with applicable coal qualities   350m to 500m   Structural complexity and coal variability – additional infill drilling   0.20
  Inferred   Cored boreholes with applicable coal qualities   500m to 1 000m   Structural complexity and coal variability – additional infill drilling   0.11

Table 71: Tumelo Coal Resource statement

  Category 2020
(Mt)
  2019
(Mt)
  Difference
in tonnes
(Mt)
  Difference
(%)
    Reason for change
  Measured 7.7   8.4   (0.7)   (8)     Mining depletion of 0.75Mt
  Indicated 0.2   0.2   0.0      
  Inferred 1.8   1.8   0.0      
  Total Coal Resources 9.7   10.4   (0.7)   (7)    

Notes:

  • Rounding of figures may cause computational discrepancies.
  • All changes more than 10% are explained.
  • Mining method: UG.
  • Figures reported at 100% irrespective of percentage attributable to Exxaro.
  • Tonnages quoted in metric tonnes and million tonnes (Mt). Coal Resources quoted as MTIS and refer to remaining Resources after 31 December 2020 and 31 December 2019.
  • Coal Resources reported on MTIS basis
  • Cut-offs applied as per Resource reporting criteria table.
  • Coal Resources quoted inclusive of Coal Reserves.
Tumelo Coal Resource statement

Table 72: Tumelo RPEEE considerations

Item

Criteria

Considered

Comment

  Geological data Data validated and signed off by competent person Yes Geological structure and depositional extent, seam thickness >1.2m (underground), <50% ash content, >24% DAFV. Coal qualities reported on an air-dry basis
  Geological model 2017 geological model considered and signed off Yes
       
  Structural model Structural model considered and signed off Yes
  Mining Mining assumptions considered and defined Yes Underground areas defined and aligned with exploitation strategy
  Assurance Policy-driven governance, internal and external audits Yes Internal Exxaro review 2012
  Economic evaluation Concept-level exploitation with economic and mining assumptions, including geotechnical and geohydrological assumptions Yes Only approved economic assumptions and parameters applied
  Environmental Reasonable demonstration that environmental approvals can be obtained within the context of local, regional and national governmental legislation Done Areas where there is reasonable expectation that mining will not be permitted are considered, such as wildlife sanctuary, river and streams, historic sites and monuments. Environmental and social concept assessments have been completed
  Tenure Only areas in acceptable prospecting and mining rights. In areas adjacent to existing rights where legal section application is pending with reasonable expectation of approval Yes Mining right/prospecting right licences are valid. Extensions or annexations will be lodged as necessary
  Infrastructure Assumptions used should be reasonable and within known/assumed tolerances or have examples of precedence Done Current infrastructure
  Market Market(s) identified form part of an existing operation market strategy or potential market for which there is a conceptual market study Done Operational strategies aligned with existing markets
Tumelo known risks

The Tumelo mining right was approved in early 2019, executed in August 2019 and will expire in January 2025.

Boreholes received from third parties and drilled between 1990 and 1991 lack wash information for specific fractions. A limited amount of drilling is required to address this data gap. The Coal Resources estimates are received from Mmakau Mining.

Tumelo excellence

Continuous reviews of geological information and economic viability by Mmakau Mining lead to the mining of 0.47Mt during the reporting year.