ENVIRONMENT | Energy management | Next: Water management

Environment
Energy management

We uphold our licence to operate through
  • Energy management
    • Energy efficiency plans and reports
    • Energy intensity target setting
  • Climate change response strategy
    • Responsible resource usage
    • CO2 emission reports

Our BUs' primary sources of energy in 2020 were electricity (63%) and diesel (25%). In 2019, the primary sources of energy were also diesel and electricity (25% and 62% respectively). Total energy consumed decreased by 0.3% in 2020 to 5 162 650 gigajoules (GJ), compared to 5 179 561GJ in 2019, attributable mainly to energy efficiency projects implemented in our BUs.

Our energy and carbon management programme aims to reduce energy consumption and increase efficient diesel and electricity consumption. Our technology and engineering department's projects aim to reduce diesel consumption at all our operations use fuel additives and payload management. Planned projects include developing a consolidated dashboard for fuel and electricity at various BUs. The dashboard will provide routine energy usage and source apportionment information. These initiatives support the transition to a low-carbon economy and enable our operations to improve energy efficiency by striving to achieve low-carbon footprints and optimise energy consumption.

We set energy intensity targets every year, based on each operation's performance over the previous years, and monitor these targets monthly. A review of targets at the end of 2017 proposed long-term (five-year) targets to facilitate our energy-saving initiatives. We implemented these targets in the second half of 2019.

Electricity and diesel intensities decreased in 2020, mainly due to energy efficiency projects in our operations, particularly at our largest operation Grootegeluk. Based on an increase of 5% in production tonnages in 2020, electricity intensity decreased by 7% to 13MWh/kt and diesel intensity decreased by 6% to 2 042 litres (L)/kt.

Electricity
consumption in coal
operations
Electricity (MWh) Production (kt) Electricity intensity
(MWh/kt)
2020 2019 2018 2020 2019 2018 2020 2019 2018
Total 605 770 624 240 553 100 47 008 44 813 41 671 13 14 13
Change (%) 3 11 3 5 7.0 6 7 7 7
Mpumalanga
Belfast 2 904 30 2 850 1 029 1
Dorstfontein East 17 286 18 254 909 1 345 19 14
Dorstfontein West 14 393 18 013 1 104 816 13 22
Forzando North 43 795 47 511 84 403 26 23
Forzando South1 1 594 1 671 4
Leeuwpan 25 927 26 435 26 225 3 720 4 396 4 220 7 6 6
Mafube 26 237 22 970 15 924 1 818 1 808 1 145 14 13 14
Matla 100 358 103 037 105 757 6 153 5 991 6 609 16 17 16
Arnot2 1 366 13 901 22 041
Limpopo
Grootegeluk 371 785 372 149 381 480 28 776 27 757 29 698 13 13 13
Tshikondeni 1 651 1 849 1 550
KwaZulu-Natal
Durnacol 50 77 107
Hlobane 18 14 16
1 Electricity consumption at Forzando South is included in the Forzando North figure (consumption is for Forzando North and Forzando South hence the calculated electricity intensity reflected for Forzando North is based on production figures for both operations).
2 Arnot was transferred to Arnot Opco Proprietary Limited during Q1 2020.

The decrease in electricity intensity (by 7%) in 2020 compared to 2019 is attributed to  energy efficiency projects implemented at our operations. 

Employee energy-saving behaviour has also contributed towards reductions in energy consumption. Energy efficiency programmes will be continuously implemented in our operations to ensure further reductions in energy consumption.

Electricity intensity
Diesel consumption in
coal operations
Diesel (kL) Production (kt) Diesel consumption intensity
(L/kt)
2020 2019 2018 2020 2019 2018 2020 2019 2018
Total 96 131 98 702 73 804 47 008 44 813 41 671 2 042 2 203.00 1 771
Change (%) 3 25 1 5 7 6 6 20 6
Mpumalanga
Belfast 13 100 5 020 2 850 1 029 4 596 4 879
Dorstfontein East 7 154 9 598 909 1 345 7 874 7 136
Dorstfontein West 409 463.9 1 104 816 371 569
Forzando North 763 813.9 84 402.8 9 059 2 020
Forzando South 240 218.7 1 594 1 671 151 130
Leeuwpan 19 480 21 924 19 847 3 720 4 396 4 220 5 326 4 987 4 618
Mafube 4 571 6 768 5 556 1 818 1 808 1 145 2 514 3 744 4 853
Matla 2 073 2 194 2 503 6 153 5 991 6 609 337 366 379
Arnot 56 902 989
Limpopo
Reductants 56
Grootegeluk 48 189 50 720 44 520 28 776 27 757 29 697 1 675 1 827 1 412
Tshikondeni 10 13.7 16
KwaZulu-Natal
Durnacol 39 13 34
Hlobane 47 52 42

Diesel consumption at FerroAlloys in 2020 was 12kL and 0.05kL at our corporate centre, the coneXXion.